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Ewinall DCS-ZKAC Vacuum Packaging Machine | Semi-Automatic Brick & Pillow Shape Rice & Grain Packing Solution

Ewinall DCS-ZKAC Vacuum Packaging Machine | Semi-Automatic Brick & Pillow Shape Rice & Grain Packing Solution

🔹 One machine, two bag shapes – brick and pillow vacuum packs, 2.5‑5kg per side, 3‑minute mold change, Cloud IoT ready.
The Ewinall DCS-ZKAC semi‑automatic vacuum packaging machine gives rice millers, bean packers, and grain processors the flexibility to produce both brick‑shaped and pillow‑shaped vacuum packs on a single compact unit. Upper and lower heat sealing bars ensure a strong, leak‑free seal, while the dual‑shape mold system lets you switch formats in under three minutes. An intuitive touch screen with fault self‑diagnosis stores recipes for multiple products, and optional Cloud IoT connectivity lets you monitor production and troubleshoot remotely. If your customers ask for different pack styles, this machine delivers both without a second line.

Watch the DCS-ZKAC Switch from Brick to Pillow Shape in Minutes

✨ Key Features of DCS-ZKAC

🧱🎁 Dual‑shape brick & pillow operation
Run brick packs for retail shelves and pillow packs for food service on the same machine. Primary and secondary shaping happen simultaneously.
🔄 3‑minute mold change
Swap vacuum molds without tools in approximately three minutes. Minimizes downtime when switching between products or bag sizes.
⚖️ High‑precision ±0.2% weighing
Intelligent algorithm with 2g graduation ensures consistent bag weights. Stable measurement even with varying bulk density products.
🔒 Upper & lower heat sealing
Dual heating bars create a strong, smooth, leak‑free seal. Protects product freshness and extends shelf life.
📱 Touchscreen with self‑diagnosis
Intuitive color screen stores multiple product recipes. Built‑in fault prompts guide operators to quick solutions without expert help.
☁️ Cloud IoT remote support (optional)
Monitor production data and allow Ewinall technicians to diagnose issues remotely. Reduces downtime and service response time.
⚡ 180‑240 bags/hour
Semi‑automatic cycle keeps pace with small to medium mills and co‑packers. One operator places bags; the machine handles vacuuming and sealing.
🛡️ Durable industrial construction
Robust steel frame and corrosion‑resistant treatment designed for continuous operation in grain processing environments.

📊 Technical Specifications – DCS-ZKAC

Model DCS-ZKAC
Packing range 2.5 – 5 kg per side
Bag shapes Brick & pillow (dual‑shape operation)
Packing speed 180 – 240 bags/hour
Accuracy ±0.2% F.S. ; graduation 2 g
Power 3.8 kW ; AC380V, 50Hz, three‑phase five‑wire
Air pressure / consumption 0.4 – 0.6 MPa ; 18 m³/h
Control system Touchscreen with intelligent fault self‑diagnosis
Special features Dual‑shape operation, fast mold change (3 min), upper & lower heat sealing, optional Cloud IoT
Dimensions (L×W×H) 1038 × 1106 × 2009 mm

*Speed based on standard 2.5kg rice packs. Full installation, mold setup, and operator training included.

🔧 Intelligent Design for Flexible Production

Mold system: Quick‑release, tool‑free, ~3 min change
Sealing: Upper + lower heat bars, dual pressure
Shaping: Simultaneous primary & secondary forming
Weighing: Intelligent algorithm, 2g precision
Control: Touch screen, recipe memory, fault prompts
Connectivity: Cloud IoT (optional remote monitoring)
Construction: Heavy‑duty steel, corrosion‑resistant
Vacuum pump: High‑performance oil‑type, stable vacuum

*Designed for rice mills, bean packers, and food processors who need to offer multiple bag formats without investing in two separate machines.

🌾 Perfect for Brick & Pillow Vacuum Packs of Granular Foods

The DCS-ZKAC is the dual‑shape vacuum packaging solution for producers serving diverse markets:

Rice – basmati, jasmine, parboiled, sushi rice
Beans & lentils – kidney beans, chickpeas, mung beans
Grains – quinoa, millet, sorghum, barley
Coffee beans – whole bean, degassing valve compatible
Seeds – sunflower, pumpkin, sesame, flax
Other granular materials – sugar, salt, pet food

🔎 Frequently searched as: dual shape vacuum packing machine, brick and pillow vacuum sealer, semi automatic vacuum packaging machine, rice vacuum packer, bean bagging machine, fast mold change vacuum machine, máquina de envasado al vacío de dos formas, machine d'emballage sous vide double forme, ماكينة تعبئة وتفريغ الهواء بشكلين. Request a mold trial with your bag dimensions.

🏭 Why EWINALL – Your Flexible Packaging Partner Since 2000

Ewinall Packaging Machine Co., Ltd. has been designing vacuum packaging solutions for over two decades. We understand that rice millers and grain packers often need to serve both retail and food service customers with different pack formats. The DCS-ZKAC was developed specifically to solve that challenge – two shapes, one machine, minimal changeover time. With optional Cloud IoT, we can even support your line remotely.

🎯

Dual‑Shape Expertise

We pioneered the fast‑change mold system specifically for packers who need both brick and pillow formats.

🌍

Global Support

Remote IoT diagnostics, video guidance, and on‑site service available across all major rice‑producing regions.

⚙️

Complete Lines

Pair the DCS-ZKAC with a check weigher, carton packer, or palletizer for a turnkey vacuum packing facility.

📜 Certifications & Quality Assurance

✅ ISO 9001 ✅ ISO 45001 ✅ ISO 14001 ✅ CE Machinery Directive ✅ CE for Vacuum Packaging Machines

Every DCS-ZKAC undergoes a vacuum leak test and dual‑shape mold trial with your product and bag stock before shipment.

🤝 EWINALL – Two shapes, one machine, endless market possibilities.

📞 Get Your Quote & Mold Consultation in One Click

Talk directly to our dual‑shape vacuum packing experts at Ewinall Packaging Machine Co., Ltd.

📱 Tel / WhatsApp: +86 15955157922   |   📧 kevin@ewinall.com   |   🌍 ewinall.com

🔧 Installation, mold setup, and operator training included. Ewinall ensures your DCS-ZKAC produces perfect brick and pillow packs with your specific bag stock from day one.

Want to automate further? Combine the DCS-ZKAC with an automatic bag feeder, carton packer, or palletizing robot for a complete vacuum packing line. Ask Kevin for a custom layout.

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